Mount electronics, instruments, chart recorders, and more in a Pelican case with DataPro's custom Pelican case panels. We offer two options for this process.
The first is through our online Custom Plate Creator.
The Plate Creator allows panels to be previewed, quoted, and immediately ordered online.
If you have a more specific design in mind, or need something our Plate Creator can't do, see below for details on submitting a custom design.
These optionally-waterproof inserts are perfect for creating a custom Pelican FPV ground station case, pyrotechnics firing panel, or launch controller. Medical spec components and European style custom Peli panels also available.
If your project is more complex, start by downloading a template drawing or STEP file below. These can be used to develop a drawing. Then just
email or
give us a call
to get started. Our experienced sales staff can start with any kind of drawing or design.
See below for information on available materials, options, and common cutouts.
DataPro offers a number of finishing and marking options, as well as accessories.
Marking & Labeling:
Logo Marking
We can convert, optimize, and laser mark your logo for sharp, professional branding.
Laser Marking
For clean lines and maximum precision, laser marking is the perfect solution.
Take a look at our Laser Marking Sample Gallery
Engraving
This durable marking method looks great on any material with a contrasting surface treatment such as anodized aluminum or layered acrylic. For more information, see our Rotary vs Laser Engraving article.
Finishing:
Anodizing
While pre-anodized aluminum is available, we can also anodize your panels post-cutting to provide a full-coverage durable finish.
Powder Coating
Protect your panel with a high-quality powder coat applied as a final step.
Painting
Get creative with painted finishes! Available in a range of colors and textures.
Accessories:
Press-Fit Fasteners
Mount PCBs, attach mounting hardware, and more with press-fit fasteners built into your panel. Concealed-head and flush-head available. Flush-mount nuts available on panels 0.090" and thicker. Perfect for adding windows and vents too!
Captive Fasteners
Perfect for frequently-removed panels and components. These fasteners stay attached to the panel even when loosened, preventing loss or damage to equipment.
Switch Guards & Hardware
We carry switch guards, panel handles, fasteners, and more. Check out our Accessories & Hardware section, or contact us if you have something specific in mind.
Custom Nameplate
Add a custom engraved or laser marked nameplate!
Panel Frame
Need a Panel Frame to go with your panel? Let us know and we can add it to your order!
Interior Sub-Panels
Add an interior sub-panel to hold electronics or parts, and help organize your case.
It never hurts to have a backup Pelican Case! DataPro is a Pelican Authorized Online Distributor.
Pelican Case Modifications:
Note: Case modification can compromise waterproofing, and will void the manufacturer's lifetime warranty. For more information see our Pelican Case Services page.
DataPro can produce nearly any kind of internal or external structure you may need to mount ports and electronics, including inlet boxes, internal partitions, and hinged panels.
We stock a variety of common materials in multiple colors and thicknesses, but can source nearly anything with a very short turnaround. If you don't see what you're looking for here, just contact us.
0.048"
0.050"
0.063"
0.090"
0.125"
6061 Aluminum Bare or Black Anodized
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5052 Aluminum Clear or Black Anodized
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Acrylic Matte or Glossy Black, 75% or 90% opaque White
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Layered Acrylic Black with White Core or White with Black Core
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Brass
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6061 Anodized Black Aluminum
An affordable and sharp-looking alternative to batch anodizing. This pre-anodized black aluminum lasers beautifully. The only downside is the bare aluminum showing on the edges. For a fully anodized panel, see our Post-Cut Anodizing option.
6061 Aluminum
A popular and durable material, that machines well and has high resistance to corrosion. While this high-strength aluminum isn't recommended for bending, it is heat-treatable and lightweight.
5052 Aluminum
This bendable, weldable alloy is perfect for enclosures. Ideal for anodizing.
0.125" Acrylic
This acrylic material is lightweight and durable, with outstanding resistance to sunlight and weathering.
0.125" Layered Engraving Acrylic
Made of three layers, with a contrasting color sandwiched between two shell layers. This makes for excellent, high-contrast direct engraving.
Brass
A beautiful material that polishes up wonderfully and has antibacterial properties.
Drawing (PDF)
Model (STEP)
DataPro's standard plate and panel cutouts are designed to be compatible with our panel-mount cables and couplers.
