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Configure a Case Panel online
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Pelican Case Modifications
Pelican Case Dimensions & Options
Order Blank Panels
Shop Pelican Cases
Shop Panel-Ready Pelican Cases
View Custom Options
Request a Quote
Pelican Case Modifications
Pelican Case Dimensions & Options
Order Blank Panels
Shop Pelican Cases
Shop Panel-Ready Pelican Cases
Mount electronics, instruments, medical equipment, and more in a Pelican case with DataPro's custom Pelican case panels. We offer two options for this process. The first is through our online Custom Plate Creator. The Plate Creator allows panels to be previewed, quoted, and immediately ordered online. If you have a more specific design in mind, or need something our Plate Creator can't do, see below for details on submitting a custom design.
Pelican cases are perfect for:
- Ruggedizing existing systems
- Drone FPV ground stations
- Pyrotechnics firing panels
- Launch controllers
- Medical equipment integration
- Portable ventilators
- Emergency radio go-kits
- Chart recorders
- Breakout boxes
- Rugged PC enclosures
- Test equipment cases
- Cyberdecks
Custom Case Panels Gallery
Custom Designs & Drawings
If your project is more complex, start by downloading a template drawing or STEP file below. These can be used to develop a drawing. Then just
email or
give us a call
to get started. Our experienced sales staff can start with any kind of drawing or design.
See below for information on available materials, options, and common cutouts.
Request A Quote!
See below for information on available materials, options, and common cutouts.
Request A Quote!
Pelican Protector Panels
| Part | Fits Case | Width | Height | Downloads | |
|---|---|---|---|---|---|
| PP-0340 | Pelican 0340 | 18.000" | 18.000" |  Drawing (PDF) | |
| PP-0350 | Pelican 0350 | 20.000" | 20.000" | Request Drawing | |
| PP-0500 | Pelican 0500 | 34.950" | 18.40" | Request Drawing | |
| PP-1120 | Pelican 1120 | 7.360" | 4.880" | Drawing (PDF) |  Model (STEP) |
| PP-1150 | Pelican 1150 | 8.360" | 5.870" | Drawing (PDF) | Model (STEP) |
| PP-1170 | Pelican 1170 | 10.540" | 6.040" | Drawing (PDF) | Model (STEP) |
| PP-1200 | Pelican 1200 | 9.350" | 7.200" | Drawing (PDF) | Model (STEP) |
| PP-1300 | Pelican 1300 | 9.350" | 7.200" | Drawing (PDF) | Model (STEP) |
| PP-1400 | Pelican 1400 | 11.970" | 9.100" | Drawing (PDF) | Model (STEP) |
| PP-1430 | Pelican 1430 | 14.130" | 6.300" | Drawing (PDF) | Model (STEP) |
| PP-1440 | Pelican 1440 | 17.910" | 8.810" | Drawing (PDF) | Model (STEP) |
| PP-1450 | Pelican 1450 | 14.900" | 10.360" | Drawing (PDF) | Model (STEP) |
| PP-1460 | Pelican 1460 | 18.800" | 10.200" | Drawing (PDF) | Model (STEP) |
| PP-1470 | Pelican 1470 | 16.239" | 11.244" | Drawing (PDF) | Model (STEP) |
| PP-1490 | Pelican 1490 | 17.980" | 11.660" | Drawing (PDF) | Model (STEP) |
| PP-1495 | Pelican 1495 | 14.660" | 13.120" | Drawing (PDF) | Model (STEP) |
| PP-1500 | Pelican 1500 | 17.000" | 11.460" | Drawing (PDF) | Model (STEP) |
| PP-1510 | Pelican 1510 | 20.125" | 11.250" | Drawing (PDF) | Model (STEP) |
| PP-1520 | Pelican 1520 | 17.900" | 12.750" | Drawing (PDF) | Model (STEP) |
| PP-1550 | Pelican 1550 | 18.890" | 14.430" | Drawing (PDF) | Model (STEP) |
| PP-1560 | Pelican 1560 | 20.375" | 15.410" | Drawing (PDF) | Model (STEP) |
| PP-1600 | Pelican 1600 | 21.950" | 16.950 | Drawing (PDF) | Model (STEP) |
| PP-1610 | Pelican 1610 | 22.200" | 17.200 | Drawing (PDF) | Model (STEP) |
| PP-1620 | Pelican 1620 | 22.075" | 17.075 | Drawing (PDF) | Model (STEP) |
| PP-1630 | Pelican 1630 | 27.700" | 20.980" | Drawing (PDF) | Model (STEP) |
| PP-1640 | Pelican 1640 | 27.700" | 20.980" | Request Drawing | |
| PP-1650 | Pelican 1650 | 28.570" | 17.520" | Drawing (PDF) | Model (STEP) |
| PP-1660 | Pelican 1660 | 28.200" | 19.660" | Drawing (PDF) | Model (STEP) |
| PP-1670 | Pelican 1670 | 28.100" | 16.490" | Drawing (PDF) |
Pelican Air Panels
| Part | Fits Case | Width | Height | Downloads | |
|---|---|---|---|---|---|
| PP-1465 | Pelican 1465 Air | 18.620" | 9.990" | Drawing (PDF) | |
| PP-1485 | Pelican 1485 Air | 17.750" | 10.180" | Drawing (PDF) | Model (STEP) |
| PP-1506 | Pelican 1506 Air | 18.700" | 9.400" | Drawing (PDF) | |
| PP-1507 | Pelican 1507 Air | 15.336" | 11.592" | Drawing (PDF) | Model (STEP) |
| PP-1525 | Pelican 1525 Air | 20.875" | 11.625" | Drawing (PDF) | Model (STEP) |
| PP-1535 | Pelican 1535 Air | 20.875" | 11.200" | Drawing (PDF) | Model (STEP) |
| PP-1555 | Pelican 1555 Air | 23.000" | 12.750" | Drawing (PDF) | |
| PP-1556 | Pelican 1556 Air | 21.630" | 10.760" | Drawing (PDF) | Model (STEP) |
| PP-1557 | Pelican 1557 Air | 17.330" | 13.000" | Drawing (PDF) | Model (STEP) |
| PP-1595 | Pelican 1595 Air | 25.600" | 15.030" | Drawing (PDF) | Model (STEP) |
| PP-1605 | Pelican 1605 Air | 24.412" | 14.412" | Drawing (PDF) | Model (STEP) |
| PP-1606 | Pelican 1606 Air | 24.540" | 12.300" | Drawing (PDF) | |
| PP-1607 | Pelican 1607 Air | 21.050" | 15.810" | Drawing (PDF) | Model (STEP) |
| PP-1615 | Pelican 1615 Air | 29.590" | 15.500" | Drawing (PDF) | Model (STEP) |
| PP-1626 | Pelican 1626 Air | 28.140" | 14.100" | Drawing (PDF) | |
| PP-1637 | Pelican 1637 Air | 23.430" | 17.550" | Drawing (PDF) | Model (STEP) |
Available Options
DataPro offers a number of finishing and marking options, as well as accessories.
Marking & Labeling:
Logo Marking
We can convert, optimize, and laser mark your logo for sharp, professional branding.
Laser Marking
For clean lines and maximum precision, laser marking is the perfect solution. Take a look at our Laser Marking Sample Gallery
Engraving
This durable marking method looks great on any material with a contrasting surface treatment such as anodized aluminum or layered acrylic. For more information, see our Rotary vs Laser Engraving article.Finishing:
Anodizing
While pre-anodized aluminum is available, we can also anodize your panels post-cutting to provide a full-coverage durable finish.
Powder Coating
Protect your panel with a high-quality powder coat applied as a final step.
Painting
Get creative with painted finishes! Available in a range of colors and textures.Accessories:
Press-Fit Fasteners
Mount PCBs, attach mounting hardware, and more with press-fit fasteners built into your panel. Concealed-head and flush-head available. Flush-mount nuts available on panels 0.090" and thicker. Perfect for adding windows and vents too!
Captive Fasteners
Perfect for frequently-removed panels and components. These fasteners stay attached to the panel even when loosened, preventing loss or damage to equipment.
Switch Guards & Hardware
We carry switch guards, panel handles, fasteners, and more. Check out our Accessories & Hardware section, or contact us if you have something specific in mind.
Custom Nameplate
Add a custom engraved or laser marked nameplate!
Panel Frame
Need a Panel Frame to go with your panel? Let us know and we can add it to your order!
Interior Sub-Panels
Add an interior sub-panel to hold electronics or parts, and help organize your case.
Pelican Case
It never hurts to have a backup Pelican Case! DataPro is a Pelican Authorized Online Distributor.Pelican Case Modifications:
Note: Case modification can compromise waterproofing, and will void the manufacturer's lifetime warranty. For more information see our Pelican Case Services page.
Side Cutouts
Make your case usable even when closed with cutouts on the left and right sides of the case.
Frame & Bracket Installation
Whether you need help installing a standard Panel Frame, or need to install a panel in a case without an available frame, we can make it happen.
Inlets & Side Panels
DataPro can produce nearly any kind of internal or external structure you may need to mount ports and electronics, including inlet boxes, internal partitions, and hinged panels.
LCD Screen Integration
Installing a display in your case can be a big project - clearances, cabling, and overall fit need to be perfect. Our engineering and design team can help ensure that the process goes smoothly. Questions about installing a display in your Pelican case? Check out our FAQ!
Keyboard and Control Integration
Create the ultimate clean install by integrating keyboards, joysticks, touchpads, and more directly into the panel. We can help with sourcing, clearances, power, and more.
Windows
Allow visual inspection of screens, indicators, and other vital information while keeping your case weater resistant and its contents secure.
Materials
We're happy to recommend the perfect material for your project. If you've got something specific in mind, we stock a variety of common materials in multiple colors and thicknesses, and can source nearly anything with a very short turnaround. If you don't see what you're looking for here, just contact us.
| 0.063" | 0.080" | 0.090" | 0.125" | |
|---|---|---|---|---|
| 5005 Aluminum Black Anodized |
• | • | • | |
| 5005 Aluminum Clear Anodized |
• | • | • | |
| 5005 Aluminum Raw/Unfinished |
• | |||
| 5052 Aluminum Raw/Unfinished - Contact us for anodizing and other finishing options |
• | • | • | |
| 6061 Aluminum Raw/Unfinished - Contact us for anodizing and other finishing options |
• | • | • | |
| Acrylic Matte or Glossy Black, 75% or 90% opaque White |
• | |||
| Layered Acrylic Black with White Core or White with Black Core |
• | |||
| Brass | • | • | • |
5005 Anodized Aluminum - Clear or Black
The material we use for our stock case panels. Anodizing is MIL-A-8625, Type II, Class 1 (Class 2 for Black).
5052 Aluminum - Unfinished
This bendable, weldable alloy is perfect for enclosures. Stocked unfinished for post-cut anodizing or powder coating.
6061 Aluminum - Unfinished
A popular and durable material that machines well and has high resistance to corrosion. While this high-strength aluminum isn't recommended for bending, it is heat-treatable and lightweight. Can be special ordered in MIL-A-8625, Type II, Class 1 (Class 2 for Black) anodizing.
Brass
A beautiful material that polishes up wonderfully and has antibacterial properties.
0.125" Acrylic
This acrylic material is lightweight and durable, with outstanding resistance to sunlight and weathering.
0.125" Layered Engraving Acrylic
Made of three layers, with a contrasting color sandwiched between two shell layers. This makes for excellent, high-contrast direct engraving. Available in a variety of colors.
Standard Cutouts
DataPro's standard plate and panel cutouts are designed to be compatible with our panel-mount cables and couplers.
Below you'll find a list of cutouts, their compatible components, and associated drawings. If you need something not listed here, please contact us!
